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THE PHARMA REVIEW JUNE 2006

India Set to Emerge as Manufacturing Power Base

 

Gordon Farquharson is a Chartered Engineer and Principal Consultant with Bovis Lend Lease Life Science and Pharmaceutical Division based in the UK. This founding member of the UK Parenteral Society is a past chair of the ISPE European Education Committee and was voted ISPE Member of the year 2001. With 30 years of experience in engineering and consulting (API, Dosage form & Devices), the affable Scot shared his experience and expertise with the participants at ISPE Q7A symposium cGMPs for Sterile Active Pharmaceutical Ingredients (APIs). He familiarized the attendees with the ICHQ7A and the link with dosage form cGMPs for Sterile APIs. He provided a general understanding of the regulatory aspects of APIs industry and basic knowledge on the primary drivers for regulations in the APIs industry.

In an exclusive interview to The Pharma Review on the sidelines of ISPE Q7A symposium at Hyderabad, Gordon Farquharson shared his thoughts on GMP practices and the emerging Indian Pharma industry with Mr. Kishore Srirambhatla.

Excerpts from the interview

How difficult is the harmonisation process?
First of all it is important to understand that harmonisation is a very strong goal for the manufacturers, customers, and prescribers of products. It is equally important for individual governments or groups of governments' responsible in framing regulations and guidelines. Historically, the United States, Europe and Japan have produced to some extent very strong guidelines largely driven by the size of their home markets. The World Health Organisation is also a major contributor to international regulation and GMP guidance.

The problem is that all these guidelines have been written at different times by different people. More so particularly, if we compare US regulations the legal structures behind the codified regulations, are different from the guidelines produced by WHO. I don't believe in my life time we will ever see hundred percent harmonisation. But I see every year, pieces of the puzzle improving and we get now very a common approach to sterile product manufacture, very common attitude to validation and so on.

I think the attendees here in Hyderabad are concerned with the details because the GMPs are quite philosophical. If you have attended the meeting in Hyderabad this week you would have seen and heard lot of people discussing problems of interpretation- not of principles but of details. So interpretation is different from one engineer to another or one QA professional to another. We have to manage and deal with this. It will get better, but in my lifetime I don't see one world GMP.

What are the challenges? Why this scenario?
The challenges are partly governmental and partly national interests, some protectionism and perhaps cultural differences. I don't know if you have ever tried to sit along with ten people and write one letter which all agree with. You try doing that with 26 nations and you will know some of the problems.

Are you referring to your earlier WHO assignment? How difficult was it?
The WHO assignment on Water GMPs was challenging. I think the lesson I learnt is that if you join in and work in that sort of an environment you have to realize that there will be 20 other people with a slightly different opinion. And if you are writing, you have to be prepared to bend and adjust and try to get inputs from other people. And so you have to do that. And also the other big challenge is when trying to reach a consensus it is very easy to make the words in the end say nothing. So you dilute everything to say nearly nothing. The big challenge is still keeping the principles so that they are strong and helpful.
Tell us about your experiences with Indian Pharma industry.

I have worked with a number of multinational companies and indigenous companies. I and my colleagues provided GMP Consulting, evaluation of firms for compliance with European and US regulations, and also project engineering for designing new process plants and process equipment systems. 

You have been very patient while answering queries during the interactive sessions. What is emerging in the Indian Pharma industry?
The Indian manufacturing scenario is clearly a major power base for manufacturing of medicines driven partly by low manufacturing costs and high educational and manufacturing competence. Those two are the most attractive things. The challenges I think are that Indian professionals still want the regulations to tell them in detail and they need to learn. Which is why they come to programmes like this and they need to take responsibility to evaluate and decide on engineering details. And about the questions people ask, my role in a meeting like this is to help share experiences so that people can learn to do a good job and take it back to their factories on Monday morning. 

Where does the Indian Pharma industry stand as far as GMPs are concerned?
The best in India is truly internationally competent and equal and I think the worst if I can use that phrase would be at very low level. So you get very broad spectrum. Indian firms who want to manufacture products of international quality can compete in terms of manufacturing plants and operational excellence and are as good as the best.

How do you put in a nutshell your 25-30 years of work and experience in the field of GMPs?
To put that in a nutshell, the whole world whether it is emerging nations or established nations in the healthcare field have seen GMP practices rising both on the regulatory demand and the capability in the countries. What we have seen in the last 15 years is huge acceleration here in India and also in China you see some of the same things. As we heard from Mr. Reddy in the keynote address, there are also so many challenges for the industry here particularly indigenous firms are very small and fragmented. And that also probably makes it difficult to invest in state-of-the-art as it demands larger scale and is expensive too. And that is the next big challenge. We have seen it in Europe. Pharma companies there got bigger and bigger through mergers and acquisitions. Similar thing happened in engineering manufacturing in Europe. And I guess similar thing must come here.

 

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